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Global Finishing Solutions

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Industrial Washers
Multi-Stage, Pre-treatment Systems and Parts Washers

 

 

 

 

Industrial Washers

Multi-Stage Surface Preparation Systems are utilized for metal and plastic substrates. These systems are used extensively to prepare surfaces prior to painting or to clean parts after machining or forming operations.

 

The number of stages and the design of a Washer System depends upon the customers finish specifications and the complexity of the parts. A Global Finishing Solutions Washer can be designed and customized as a spray, immersion or combination of both types.

 

Most basic Washer Systems include a chemical cleaning stage followed by a water rinse and seal rinse stages. Per specification requirements, the washer may include the addition of phosphate stages, additional rinse st

ages and deionized or surfactant final rinse stages.

 

 

Applications:

 

Typically, Global Finishing Solutions Washers are used in the Electrocoat Process and Pre-Treatment of Class A finished surfaces. Parts requiring high corrosion protection such as: exterior automobile parts, aluminum wheels, appliances and office furniture may require up to nine washer stages. Parts that have a less stringent requirements may have only five or six stages.

 

Washers are used to clean and prepare substrates prior to Powder and Liquid Coating, Electrocoating and Autophoretic Coating. Global Finishing Solutions Washers are used before or after machining or forming of component parts.

 

Global Finishing Solutions also designs and builds Blow-Off Units and Dry-Off Ovens to completely dry parts after washing operations.

 

 

Industrial Washers
Multi-Stage, Pre-treatment Systems and Parts Washers

 

 

 

 

Standard Features:

Tanks
• Stainless steel tanks (T-304) (3/16”)
• Overflow gutters on all stages
• Dual 304 filter screens, with bottom sludge dam
• Heating equipment (gas fired immersion)
• Removable water sealed access covers
• Sloped tanks to sump drain for easy cleanout

 

Housing
• 304 Stainless steel housing / Polypropylene roof panels
• Drain decks sloped (70/30 with 2” center dam)
• Bulkhead-type access doors in drain stages
• Entrance and Exit exhaust vestibules
• Silhouettes in between all spray sections
• Stainless steel grating in solution tanks
• Special housing construction (Bolted construction)


Piping
• CPVC schedule 80 header piping with quick disconnects (Overhead)
• CPVC schedule 80 risers with quick disconnects
• Drains, overflows, and counter-flow piping (schedule 80 CPVC)
• Rapid fill bypass on all stages
• Vertical pumps with SS fitted components and schedule 80 CPVC piping
• Thermometers (heated stages)
• Pressure gauges (all stages)

 

Controls
• (UL) (MCP) Main control panel (PLC) based.
• Electronic solution level controls on all stages
• Gas trains
• Control thermocouples (Heated stages)

 

 

Industrial Washers
Multi-Stage, Pre-treatment Systems and Parts Washers

 

 

 

 

 

 

Optional Construction & Maintenance Equipment:

 

• Polypropylene Housing and rinse tanks construction
• Mild Steel tank and canopy construction
• Insulated tanks with SS 20 gauge sheeting
• Insulated Housing with 20 gauge sheeting
• Manual solution level controls
• Automatic chemical control and feed systems
• Particle filtration systems
• Oil separation systems
• Access stairs and platforms
• Evaporator (zero discharge) Wastewater treatment systems
• Conveyor shrouds in spray and drain stages
• Pressurized conveyor shrouds
• Tank clean out marine doors

 

 

 

 

 

 

 

 

 

 

 

Industrial Washers
Multi-Stage, Pre-treatment Systems and Parts Washers

 

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Global Finishing Solutions - The World Leaders in Paint Booth Technology

12731 Norway Road • Osseo, WI • 54758